EXPANDED PS SHEET EXTRUSION MACHINE

We have exclusive professional know-how for making gas foaming machine, plus offering

competitive prices, high quality and good service.

 

Instant screen-changing system
 

First-step melting & extrusion device
 

High-pressure gas foaming liquid injection device
 
 

 

 

 

 

 

 

 

 

 

 


                                

Finished-product collecting

& winding device
 

Second-step cooling & xtrusion device and molds
 

External circulative cooling system
 

 

    

                                                           

 

 

 

 

 

 

 

 

 

MACHINE FEATURES

1.      Utilizing gas as foaming agent to decrease production costs and produce no pollution.

2.      Two sets of extruder employ special design of screw rod to provide completely and uniformly melting and excellent product quality.

3.      The ratio of expanding and foaming agent flow can be quickly and easily adjusted for desired density of foam sheet.

4.      The extrusion circular die is equipped with both heating and cooling system to facilitate start-up and simply and rapidly adjust molds

　during operation, it can produce sheets with equal thickness. The die is also designed for maintaining stability under high pressure and temperature.

5.      The take-up winder is equipped with an individual torque motor drive to obtain fine and wrinkle free products.

6.      High automatic model attached with technology know-how for quick problem solving.

 

 APPLICATIONS

1.      Sandwich, hamburger and cake packaging.

2.      Fast food packaging and disposable dinner ware.

3.      Instant foods and noodle bowls.

4.      Disposable lunch box, egg tray and meal disk & plate.

5.      Packaging for cosmetics, toys and electronics parts.

6.      decorative articles, building insulation etc.


MACHINE SPECIFICATION

EXPANDED POLYSTYRENE SHEET EXTRUSION MACHINE

 

MODEL No.

TL 90-120-EPS

EXTRUSION RESIN

PLOYSTYRENE (EXPANDED)

SHEET THICKNESS

1.5 – 5 MM

SHEET WIDTH

1080MM

FOAM RATIO

8 –14

EXTRUSION CAPACITY

180 KGS/HR

LINE SPEED

5 –25 M / MIN (IT DENENDS)

 

EXTRUDER

SCREW DIAMETER

90MM + 120 MM

SCREW MATERIAL

SCM4, HARD CHROME PLATED (HCP)

CLYLINDER MATERIAL

SACM1, HCP & NITROGEN TREATMENT (NT)

SCREW ROTATION

10 –80 R.P.M.

SCREW L/D RATIO

26/1 + 24/1

DRIVING TYPE

BY GEAR BOX, HELICAL GEAR TOGETHER

WITH OIL CIRCULATION OF SELF-LUBRICATION

GEAR BOX MATERIAL

FCD50, HCP

DRIVING MOTOR

100 HP + 100 HP (DC)

AUTO-THERMO CONTROL

10 ZONE + 10 ZONE

HEATING TYPE

ELECTRICAL STAINLESS CIRCLE HEATER

HEATING CAPACITY

48 KW + 30 KW

COOLING SYSTEM A

AIR COOLING

COOLING SYSTEM B

GEAR PUMP WATER COOLING

 

JOINT UNIT (ADAPTOR)

 

MATERIAL

SKD61, HCP

HEATING TYPE

ELECTRICAL ALUMINUM PLATE HEATER

AUTO-THERMO CONTROL

1 SET

HEATING ZONE

1 ZONE + 1 ZONE

HEATING CAPACITY

3 KW + 1 KW

FILTER

HYDRAULIC EXCHANGE

HYDRAULIC PUMP

1 HP

 

CIRCULAR DIE

DIE DIAMETER

Ø 345 MM

DIE MATERIAL

SKD61, HCP

DIE LIP MATERIAL

SKD61, HCP & NT

DIE LIP GAP

0.15 MM

HEATING UNIT

1 HP HYDRAULIC PUMP

HEATING TYPE

STAINLESS HEATER PIPES

AUTO-THERMO CONTROL

1 SET (MADE IN JAPAN)

HEATING ZONE

1 ZONE + 1 ZONE

HEATING CAPACITY

3 KW + 1 KW

COOLING TYPE

AIR COOLING

 

FOAMING UNIT

FOAM AGENT

L. P. GAS

TYPE

HIGH PRESSURE PLUNGER PUMP

PUMP BODY

PRESSURIZED UPTO 300 KG/CM² RUNNER

OF AGENT

CONTACTING MATERIAL

STAINLESS STEEL (CONTACTING FOAM AGENT PART)

DRIVING MOTOR

1 HP

DRIVING UNIT

1 SET

ADJUSTING UNITN

MANUAL ADJUSTING

PRESSURE GAUGE

1 PC (FOR ADJUSTING)

GAS ALARM

1 SET

 

SETTING & CUTTING

SETTING UNIT

AIR RING + WATER DRUM COOLING SYSTEM

CUTTING UNIT

1 SET CUTTING KNIFE

 

TAKE – OFF UNIT

DRIVING MOTOR

3 HP

OPERATING SYSTEM

PNEUMATIC CONTROL

CONVERTER

1 SET

PRESSURE ROLLER

100 X 1300 MM, HCP & RUBER COVERED

GUID ROLLER

300 X 1300MM X 3 PIECES, HCP

 

TAKE – UP WINDER

TORQUE MOTOR

1KG/ METER X 2 PIECES

WINDING TYPE

2 SHAFTS ALTERNANT WINDING

GUIDE ROLLER

200 X 1300 MM , HCP

 

CONTROL PANEL

TYPE

INDEPENDENT X 1 SET

MOTOR CONTROLLING

 

PUMP CONTROLLING

 

THERMO CONTROLLING

 

 

 

 

 

 

 

 

ЭКСТРУДЕР ДЛЯ ПРОИЗВОДСТВА ВСПЕНЕННОГО ПОЛИСТИРОЛА

 
1.      ОБРАЗЦОВЫЙ: TL 90-120-EPS

2.      МАТЕРИАЛ ВЫТЕСНЕНИЯ: ПОЛИСТИРОЛ (ВСПЕНЕННЫЙ)

3. ТОЛЩИНА ЛИСТА: 1.5 – 3 MM

4. ШИРИНА ЛИСТА: 1080MM

5. ОТНОШЕНИЕ ПЕНЫ: 8-14

6. СПОСОБНОСТЬ ВЫТЕСНЕНИЯ: 180 KGS/HR 

7. СКОРОСТЬ ЛИНИИ: 5-25 М. / МИНУТА 

   

 

ЭКСТРУДЕР

ДИАМЕТР ШНЕКА: 90MM,  120 ММ

МАТЕРИАЛ ШНЕКА: SCM4, ПОКРЫЛ ТВЕРДОМ ХРОМ (HCP)

МАТЕРИАЛ ЦИЛИНДРА: SACM1, HCP С НИТРИДНОЙ ОБРОБОТКОЙ (NT)

ВРАЩЕНИЕ ШНЕКИ: 10-80 R.P.M.

ПРОПОРЦИИ ШНЕКА(ДЛ/ДИАМ): 26/1, 24/1

ДВИЖЕНИЕ ТИПА: КОРОБКА ПЕРЕДАЧИ, С САМОСМАЗЫВАНИЕМ

МАТЕРИАЛ КОРОБКИ ПЕРЕДАЧИ: FCD50, HCP

ДВИЖЕНИЕ МОТОРНЫХ: 100 Л.С. 100 Л.С. (DC) 

АВТО-ТЕРМО КОНТРОЛЬ: 10 ЗОНАЛЬНЫЙ + 10 ЗОНАЛЬНЫЙ

НАГРЕВАНИЕ ТИПА: ЭЛЕКТРИЧЕСКИЙ НЕРЖАВЕЮЩИЙ НАГРЕВАТЕЛЬ КРУГА

НАГРЕВАНИЕ СПОСОБНОСТИ: 48 KW + 30 кВт

СИСТЕМА ОХЛАЖДЕНИЯ (A): ВОЗДУШНОЕ ОХЛАЖДЕНИЕ

СИСТЕМА ОХЛАЖДЕНИЯ (B): ВОДЯНОЕ ОХЛАЖДЕНИЕ

 

МУФТА  (АДАПТЕР)

 

МАТЕРИАЛ: SKD61, HCP

НАГРЕВАНИЕ ТИПА: ЭЛЕКТРИЧЕСКИЙ АЛЮМИНИЕВЫЙ НАГРЕВАТЕЛЬ ПЛАСТИНЫ

АВТО-ТЕРМО КОНТРОЛЬ: 1 НАБОР

НАГРЕВАНИЕ ЗОНЫ: 1 ЗОНАЛЬНЫЙ + 1 ЗОНАЛЬНЫЙ

НАГРЕВАНИЕ СПОСОБНОСТИ: 3 KW + 1 KW

ФИЛЬТР: ГИДРАВЛИЧЕСКИЙ ОБМЕН  

ГИДРАВЛИЧЕСКИЙ НАСОС 1 Л.С.

 

 

 

 

КРУГЛАЯ ГОЛОВКА

ДИАМЕТР ГОЛОВКА: Ø 345 ММ

МАТЕРИАЛ ГОЛОВКИ: SKD61, HCP

МАТЕРИАЛ ГУБЫ ГОЛОВКИ: SKD61, HCP и NT

ПРОМЕЖУТОК ГОЛОВКИ: 0.15 ММ 

УСТРОЙСТВО НАГРЕВАНИЯ : ГИДРАВЛИЧЕСКИЙ НАСОС НА 1 Л.С.

НАГРЕВАНИЕ ТИПА: НЕРЖАВЕЮЩЫЕ ТРУБЫ НАГРЕВАТЕЛЯ

АВТО-ТЕРМО КОНТРОЛЬ: 1 НАБОР 

НАГРЕВАНИЕ ЗОНЫ: 1 &