PP & HDPE AIR COOLING FLAT YARN MAKING MACHINE

Equipped with advanced wind pipe cooling roller, our flat yarn making machine is suitable for produce PP & PE yarn – high and low denier, tog bags high denier, high stretchy, multiple, high softness. All models are patented in the U.S., Mainland China and Taiwan. 

 

    FEATURES

1.            AIR COOLING SYSTEM:

Ordinary flat yarn making machine is equipped with water cooling system, when films go into quench bath (water), the films will arise fluctuation on water, the waves will leave indented trace on the films, it will make the yarns with different thickness and reduce the their tensility.

Our machine is equipped with air cooling system to avoid the above mentioned defect, we use cooling roller (inside cold water circulation) and air blade to replace water cooling, the yarns do not directly dip in water, so we can produce the yarns with more smooth surface, it can strengthen the tensility. Besides this, the yarns are softer for next step weaving, especially for ton bags weaving.

 

2.            LONG LIFE FILTER

Cartridge type filter can continuously work till 60 days without change filter, it can provide long time non-clog of melting flow and can stabilize the pressure of T-die. It available to produce yarns with equal denier and high stretch.

 

3.            SPECIAL DESIGN OF SCREW ROD

The extruder employs special design of screw rod to provide completely and uniformly melting and excellent product quality. Any brand of material and pigment is available to produce.

 

SPECIFICATION

 

 

FEATURE

MODEL

YY-100A

YY-120A

MAX  EXTRUSTION  OUTPUT

100-130KG/HR

140 - 170KG/HR

 

 

 

 

 

EXTRUDER

SCREW DIA

Ø 100mm

Ø 120mm

SCREW L/D RATIO

30:1

30:1

SCREW MATERIAL

SCM-1 STEEL WITH HARD NITROGEN TREATMENT 

INTO BARREL MATERIAL

DRIVING MOTOR

50 HP V.S. MOTOR

75 HP V.S. MOTOR

AUTOMATIC ABSORBER

1 HP

HOPPER DRYER

50 KG

EDGE YARN TRIMMING MACHINE

3 HP

FILTER

LONG LIFE CARTRIDGE FILTER  30~60 DAYS

HEATER CAPACITY

60 KW

80 KW

 

T-DIE

T- DIE WIDTH

1400 mm

1900 mm

FILM WIDTH

1250 mm

1750 mm

FLAT YARN PCS

240 PCS

320PCS

CONTROL PANEL

TYPE

INDEPENDENT THERMAL

AUTO THERMO CONTROLLER

         11 POINT

11 POINT

 

 

COOLING DEVICE

TAKE-UP ROLLER

Ø 190 mm * 1300 mm L

Ø 190 mm * 1800 mm L

WIND BLADE AND WATER-IN COOLING ROLLER

 

Ø 400 mm * 1300 mm L

 

Ø 400 mm * 1800 mm L

WATER TOWER

15 TONS

20 TONS

STRONG BLOWER

3 HP

3 HP

SLITTING UNIT

TYPE

 RAZOR BLADES

RAZOR BLADES

CUTTING WIDTH

ADJUSTABLE

ADJUSTABLE

 

TAKE OFF UNITE–A

 

DRIVING MOTOR

3 HP V.S. MOTOR

3 HP V.S. MOTOR

TAKE-UP SPEED

10-50 M/MIN

10-50 M/MIN

TAKE OFF ROLLER

Ø190mm x 1300mm L x 3

Ø190mm x 1800mm L x 3

 

 

 

STRETCHING UNIT

TYPE

2-WAY OVEN WITH COVER,

HARD CHROMIC HEATING PLATE

STRETCHING

4 -10 TIMES

4 -10 TIMES

HEATER CAPACITY

12 KW

12 KW

AIR COMPRESSOR

1 HP

1 HP

STRETCHING SPEED

10 – 50M/MIN

10-500M/MIN

 

TAKE-OFF UNIT - B

TYPE

TWO DIRECTIONS

TWO DIRECTIONS

DRIVING MOTOR

10 HP V.S. MOTOR

10 HP V.S. MOTOR

TAKE-UP SPEED

60-130 M/MIN

60-130 M/MIN

TAKE OFF ROLLR

Ø320 mm x 750 mm Lx 8

Ø320 mm x 950 mm Lx 8

 

 

WINDING MACHINE  

NO. OF SPINDLES

120 x 2 SET

160 x 2 SET

WINDING MOTOR

1/16 HP

1/16 HP

FLAT YARN WIND-UP ROLL

Ø 130 mm x 200 mm L

Ø 130 mm x 200mm L

WINDING SPEED

130 M/MIN

130 M/ MIN

DIMENSION

L x W x H (M)

25 x 4 x 25

28 x 4 x 25

 


©JINGAU ENTERPRISE CO, LTD., 2003